Manufacturing &
100% Quality Verification
Engineered for international architectural contractors and lighting distributors. From in-house AL6063 aluminum die-casting to full-load burn-in aging and dispatch video confirmation, we eliminate batch inconsistencies before shipment.
- Aging Duration
- 100%
- Chromatic MacAdam
- ≤ 3 SDCM
- Hi-Pot Voltage
- 3750 V
- Pre-Shipment Proof
- Video QC
4-8 hrs full-load burn-in
Strict single-bin selection
Dielectric breakdown proof
Recorded prior to balance
Integrated Facility
In-House Tooling & Thermal Engineering
Unlike generic trading houses, we maintain complete control over proprietary die-cast aluminum tooling, precision CNC finishing, surface anodizing, and electrical assembly in our Shenzhen plant.
Private-Mold AL6063 Die-Casting
Precision high-pressure die-casting delivers uniform wall thickness, high structural integrity, and optimized thermal dissipation channels for commercial downlights and linear fixtures.
- In-house mold tooling & parameter adjustments
- Electrostatic powder coating & micro-matte finish
Dust-Free SMT & Optics Assembly
Automated high-speed SMT placement with thermally conductive silicone phase-change interfaces. Micro-reflector and TIR lens alignment ensures glare control down to UGR < 19.
- Locked LED binning (Bridgelux, Citizen, Cree, Osram)
- Automated solder paste thickness inspection
Driver Matching & Dimming Protocol
Strict integration with certified flicker-free drivers (DALI-2, 0-10V, Phase, Zigbee). Strain-relief cabling and high-grade silicone gasket compression protect internal components.
- Verified compatibility with Tridonic, Philips, Lifud
- Magnetic track dual-contact anti-arcing checks
Mandatory Verification
5-Stage Inspection Protocol
Every batch must pass all five physical checkpoints. We maintain non-negotiable test gates to protect your project from on-site failure costs.
IQC · Incoming Material & Spectro Binning Verification
Caliper check of aluminum heat sink wall thickness. Spectrophotometer sampling of incoming LED reels to confirm CCT tolerance (±50K), CRI > 90 / 97, and R9 > 50. Resistance check on driver components.
IPQC · First-Article Inspection & Torque Control
Strict first-piece sign-off on the assembly line. Electronic torque driver verification for all structural screws. Inspection of thermal pad contact pressure to avoid air gaps that cause junction overheating.
FQC · 100% Full-Load Aging & High-Voltage Shock Cycle
100% of finished luminaires enter the aging room. 4-8 hours continuous burn-in, including 30 minutes of rapid on/off switching cycles (10s ON / 10s OFF) under high voltage (265V) to eliminate early electronic component failures.
OQC · Hi-Pot Electrical Safety & Photometric Verification
Individual unit Hi-Pot dielectric insulation test (AC 3750V / 5mA / 1s) and ground continuity test. DALI-2 address programming check and full-range dimming curve verification (0.1%-100%).
Pre-Shipment Video Inspection & Packaging Integrity
High-definition dual-angle video recording of random batch unboxing, optical operation, label verification, and drop-tested export master carton condition. Video dispatched to client prior to final 70% balance remittance.
Engineering Validation
Laboratory Testing Apparatus
We maintain dedicated precision instrumentation to generate accurate photometric simulation data (.IES / .LDT) and ensure long-term thermal stability.
Integrating Sphere & Spectroradiometer
2.0-meter integrating sphere for precise measurement of luminous flux, CCT, CRI (Ra/R9-R15), TM-30 (Rf/Rg), efficacy (lm/W), and spectral power distribution.
Darkroom Goniophotometer
Automated Type-C goniophotometer providing precise spatial luminous intensity distribution curves, beam angles (FWHM), and export-ready IES/LDT files for DIALux and Relux.
Programmable Thermal Chamber
Accelerated life-cycle testing under extreme environmental stress (-40°C to +85°C, 95% RH) to evaluate heat dissipation longevity, solder joint fatigue, and driver MTBF.
Ingress & Salt Spray Chamber
Dedicated water spray nozzle rack and neutral salt spray (NSS 96h) chamber testing custom outdoor project fixtures for IP65/IP66 sealing and anti-corrosion endurance.
Global Compliance
Certified for Major Overseas Tenders
We eliminate customs seizure and regulatory compliance risks with valid, un-doctored test certificates and technical files tailored for European, Middle Eastern, and Australasian jurisdictions.
Full test reports from accredited labs (TUV / SGS / Dekra equivalent) matching exact driver and luminaire model numbers.
Complete .IES and .LDT polar distribution files, UGR calculation tables, and lumen maintenance curves for tender submission.
Energy efficiency certificates, high-temperature rating validation (Ta 45°C/50°C), and customs clearance documentation.
Archived serial-numbered test sheets, LED chip binning codes, and pre-shipment aging inspection reports available on demand.
Transparent Policies
How We Eliminate B2B Sourcing Risks
Contractor trust is built on clear trade terms, verified samples, and strict warranty execution.
1-2 Pcs Flexible Sampling
We support 1-2 pcs golden samples for on-site lighting mockups. Sample production fees are fully credited against your subsequent volume production order.
30/70 Trade Safety
Standard 30% deposit to initiate raw material locking and production. The remaining 70% balance is remitted only after you inspect and approve the pre-shipment QC video.
3-5 Year Replacement Policy
Should any defect arise under normal operating conditions, replacement drivers or light engines are air-shipped with zero friction to avoid project installation delays.
Request Factory QC Video & Technical Dossier
Need an unedited factory walk-through video, photometric IES files for DIALux calculation, or specific test logs for your tender? Our technical team replies within 12 hours.
Request Technical Files
Submit your project requirements or sample test request below.